WE ARE CALICO
Established in July 2001, Calico Precision Molding, LLC is a minority-owned, privately held company headquartered in Indiana, USA. What initially began as a modest custom injection molding operation has since evolved into a dynamic enterprise specializing in custom plastic injection and assembly services. Our remarkable growth can be attributed to our unwavering commitment and tireless efforts. At Calico, our mission is ingrained in our daily operations: "Every day We Build and Ship our Reputation."
With products classified under the standardized industrial codes (SIC) of 3089 and 3069, we take great pride in serving a diverse range of industries. Our expertise extends to automotive, military, industrial packaging, and commercial sectors, where we diligently address specific requirements and consistently prioritize customer satisfaction.
Guided by our vision, we strive to manufacture exceptional quality plastic injection molding and assembly solutions that embody our values and commitment to goodwill. Nurturing a culture of continuous improvement, sustainability, and social responsibility, we are dedicated to forging enduring relationships and making a positive impact on the world.
WHY US
Located in Fort Wayne, Indiana, Calico Precision Molding, LLC stands out as a premier injection molder, delivering high-quality plastic components with precise tolerances for diverse industrial applications. Our expertise lies in the design for manufacture of engineered-grade thermoplastic components and assemblies, utilizing both filled and unfilled resins. Our comprehensive solutions cater to the unique requirements of our customers, ensuring efficient and reliable production. We are committed to being recognized as the top choice for custom injection molding and assembly, offering exceptional value to all our customers. By consistently delivering exceptional quality and service, we strive to build trust and establish long-lasting relationships.
1. Variety of Injection Molding Machines (IMM): With a range of 27 to 650 tons of clamping force, Calico can cater to diverse product specifications and volumes.
2. Assembly Services: Assembly processes, including Mechanical Assembly, Heat Staking, Sonic Welding, and Spin Welding, support the molding process, providing comprehensive solutions to customers.
3. Material Testing: With in-house equipment such as a DSC Crystallinity Tester, Calico ensures quality control in terms of material properties.
4. Product Detection and Leak Testing: For product accuracy applications, with various in-house Leak Testing and Vision Detection Systems, Calico ensures quality control in terms of product conformity and performance consistency.
Calico's comprehensive services and capabilities make it well-positioned to fully utilize the benefits of the injection molding process.
Here's how Calico’s capabilities align with the benefits of
injection molding:
1. High Volume Production: Given the range of IMM equipment, Calico can produce high volumes of many different products efficiently.
2. Complex Geometry and Detailed Features: When challenging geometry and critical features are a must Calico is up to the task. Calico's tooling development focuses on critical part features. Customer designed 3D part models and product prints are evaluated and modified with customer feedback to ensure manufacturing feasibility.
3. Material and Color Flexibility: With injection molding, there is a broad selection of materials and colors to choose from. Product materials have various physical and chemical properties, allowing manufacturers to choose the best fit for a particular product's requirements. Calico's ability to test its materials ensures the optimal selection of materials according to product requirements.
4. Excellent Surface Finish: When a preferred surface finish is desired, Calico will develop tooling specifically for its IMM tonnage to deliver high-quality finished products.
5. Insert Molding: With Calico's expertise in design for manufacturability adding inserts into the molding process provides a manufacturing solution.
6. Low Waste Production: The efficient use of materials in IMMs can contribute to Calico's sustainability goals.
7. Automation Capabilities: With Robotics and Sprue Pickers as a key feature of IMMs, Calico can deliver cost-efficient manufacturing solutions.
8. Consistency: Calico’s Management System backed by its Leadership ensures the production of consistent, high-quality parts.
Quality Control and Assurance are essential elements of Calico’s Quality Management System, aligned with IATF-16949 and ISO-9001 certifications. These practices encompass inspections, testing, audits, and corrective actions throughout the product lifecycle to maintain desired quality levels.
Inspections involve systematic evaluation at different stages, ensuring compliance and preventing substandard products. In-house capabilities include advanced measurement tools like CMM and Keyence.
Testing evaluates product performance and safety through various methods, guaranteeing adherence to quality standards. Calico conducts comprehensive in-house tests like Tensile & Compression Testing and Leak Testing.
Audits, both internal and external, assess adherence to quality policies and standards. Calico holds certifications in IATF-16949 and ISO-9001, reinforcing its commitment to quality.
Corrective actions address identified issues promptly, enhancing overall quality performance. These practices collectively ensure consistency, reliability, and customer satisfaction, reflecting Calico's dedication to excellence in manufacturing.