ABOUT US

Established in July 2001, Calico Precision Molding, LLC is a minority-owned, privately held company headquartered in Indiana, USA. What initially began as a modest custom injection molding operation has since evolved into a dynamic enterprise specializing in custom plastic injection and assembly services. Our remarkable growth can be attributed to our unwavering commitment and tireless efforts. At Calico, our mission is ingrained in our daily operations: "Every day We Build and Ship our Reputation."

With products classified under the standardized industrial codes (SIC) of 3089 and 3069, we take great pride in serving a diverse range of industries. Our expertise extends to automotive, military, industrial packaging, and commercial sectors, where we diligently address specific requirements and consistently prioritize customer satisfaction.

Guided by our vision, we strive to manufacture exceptional quality plastic injection molding and assembly solutions that embody our values and commitment to goodwill. Nurturing a culture of continuous improvement, sustainability, and social responsibility, we are dedicated to forging enduring relationships and making a positive impact on the world.

Why Us

Located in Fort Wayne, Indiana, Calico Precision Molding, LLC stands out as a premier injection molder, delivering high-quality plastic components with precise tolerances for diverse industrial applications. Our expertise lies in the design for manufacture of engineered-grade thermoplastic components and assemblies, utilizing both filled and unfilled resins. Our comprehensive solutions cater to the unique requirements of our customers, ensuring efficient and reliable production.  We are committed to being recognized as the top choice for custom injection molding and assembly, offering exceptional value to all our customers. By consistently delivering exceptional quality and service, we strive to build trust and establish long-lasting relationships.

Calico's comprehensive services and capabilities make it well-positioned to fully utilize the benefits of the injection molding process.

1.    Variety of Injection Molding Machines (IMM): With a range of 27 to 650 tons of clamping force, Calico can cater to diverse product specifications and volumes.

2.    Assembly Services: Assembly processes, including Mechanical Assembly, Heat Staking, Sonic Welding, and Spin Welding, support the molding process, providing comprehensive solutions to customers.

3.    Material Testing: With in-house equipment such as a DSC Crystallinity Tester, Calico ensures quality control in terms of material properties.

4.    Product Detection and Leak Testing: For product accuracy applications, with various in-house Leak Testing and Vision Detection Systems, Calico ensures quality control in terms of product conformity and performance consistency.

Here's how Calico’s capabilities align with the benefits of injection molding:

1.    High Volume Production: Given the range of IMM equipment, Calico can produce high volumes of many different products efficiently.

2.    Complex Geometry and Detailed Features: When challenging geometry and critical features are a must Calico is up to the task.  Calico's tooling development focuses on critical part features.  Customer designed 3D part models and product prints are evaluated and modified with customer feedback to ensure manufacturing feasibility.   

3.    Material and Color Flexibility: With injection molding, there is a broad selection of materials and colors to choose from. Product materials have various physical and chemical properties, allowing manufacturers to choose the best fit for a particular product's requirements.  Calico's ability to test its materials ensures the optimal selection of materials according to product requirements.

4.    Excellent Surface Finish: When a preferred surface finish is desired, Calico will develop tooling specifically for its IMM tonnage to deliver high-quality finished products.

5.    Insert Molding: With Calico's expertise in design for manufacturability adding inserts into the molding process provides a manufacturing solution.

6.    Low Waste Production: The efficient use of materials in IMMs can contribute to Calico's sustainability goals.

7.    Automation Capabilities: With Robotics and Sprue Pickers as a key feature of IMMs, Calico can deliver cost-efficient manufacturing solutions.

8.    Consistency: Calico’s Management System backed by its Leadership ensures the production of consistent, high-quality parts.

QUALITY CONTROL AND ASSURANCE

Quality Control and Assurance are vital components of Calico’s comprehensive Quality Management System (QMS). Calico QMS system is upheld to comply with our IATF-16949 Certification and ISO-9001 Certification.  Within our system, specific mechanisms are incorporated to facilitate effective quality control and assurance practices. These mechanisms include inspections, testing, audits, and corrective actions, which collectively aim to uphold the desired level of quality throughout the product or service lifecycle.

Inspections play a crucial role in quality control and assurance. They involve systematic examination, measurement, or evaluation of products, components, or processes to verify their compliance with predefined quality criteria. Inspections can occur at different stages, such as incoming inspections for raw materials and components, in-process inspections during manufacturing, and final inspections before product release. By conducting thorough inspections, Calico can identify any deviations or non-conformities, allowing for timely corrective actions and preventing defective or substandard products from reaching customers. In-house inspection capabilities include a Programmable Coordinate Measurement Machine (CMM), Keyence (2D Image System), Moisture Analyzer and Shadow Optical Comparator.

Testing is another essential element of quality control and assurance within a QMS. It involves subjecting products, materials, or processes to various tests to evaluate their performance, functionality, durability, safety, or other relevant characteristics. Testing can encompass a wide range of methods, such as physical, chemical, electrical, or performance testing, depending on the nature of the product or service. Through various in-house testing capabilities such as Tensile & Compression Testing, Vertical and Horizontal Force Tester, Various Leak Testing systems and DSC Crystallinity Testing.  Calico can ensure that their offerings meet or exceed the specified quality standards, as well as regulatory requirements or industry benchmarks.

Audits are integral to quality control and assurance as they provide a systematic and independent assessment of an organization's processes, systems, and practices. Internal audits are conducted within the organization to evaluate adherence to established quality policies, procedures, and standards. External audits may also occur, involving third-party certification bodies or regulatory authorities to assess compliance with industry-specific regulations or internationally recognized standards. Audits help identify areas for improvement, identify non-compliance issues, and ensure the overall effectiveness of Calicos quality management system. Calico Certifications held are IATF-16949 Certification and ISO-9001 Certification

Corrective actions are an integral part of quality control and assurance processes. They involve implementing measures to address identified non-conformities, defects, or deviations from established quality standards. Corrective actions may include process adjustments, rework, product recalls, supplier re-evaluations, or process redesign to prevent recurrence of issues and enhance overall quality performance. By promptly implementing corrective actions, organizations can rectify deficiencies, mitigate risks, and continually improve their products, processes, and overall quality management system.

Collectively, these quality control and assurance mechanisms within Calico’s management system helps to maintain consistency, reliability, and customer satisfaction. By conducting inspections, testing, audits, and implementing corrective actions, Calico can identify and rectify quality issues, minimize defects, and ensure that products or services meet or exceed customer expectations.

 

Our Community

Calico is a proud member of Our community and we strive to not only serve Our customers, but also our employees and community by sponsoring scholarships for Students of Integrity, supporting the Arts community, and participating annually in programs like Toys for Tots and Coats for Kids.

Calico is proud to support.

  • BBB Torch Awards
  • Brandon Foundation
  • Harmony in Diversity
  • Voices of Unity Youth Choir
  • United Care USA
  • FireFighters Burn Fund
  • Coats For Kids
  • Toys for Tots
  • Officer Teddy Program